Industrial Gearbox Overhaul & Electric Motor Servicing
Turnkey teardown, gear tooth geometry inspection, journal grinding, bearing replacement, electric motor stator rewinding, and dynamic balancing up to 3,000 kg as per ISO 21940.
Industrial Gearbox Overhaul & Electric Motor Servicing
Comprehensive mechanical teardown, precision line-boring, shaft journal grinding, stator rewinding, and dynamic balancing up to 3,000 kg executed in our Jebel Ali workshop.
Industrial Reduction Gearboxes
Complete mechanical overhaul of heavy reduction units across cement, power, and oil & gas plants. Includes ultrasonic casing crack inspection, gear tooth pitting remediation, and precision backlash setting.
Gear Tooth Contact & Backlash Metrology
Blue contact pattern checking under loaded and unloaded configurations to verify correct tooth contact percentage. Accurate dial gauge backlash verification complying with AGMA / DIN standards.
Housing Line-Boring & Journal Grinding
In-house horizontal boring of worn gearbox split-housings, precision sleeve bushing insertion, and cylindrical grinding of scored shaft journals to restore exact center distances.
Electric Motor Stator Rewinding
Class H and Class F thermal insulation rewinding, precision slot cell insulation, automated winding insertion, vacuum pressure impregnation (VPI), and surge/megger dielectric testing.
Motor Armature Dynamic Balancing (3,000 kg)
Precision balancing of squirrel cage rotors, slip-ring wound armatures, and cooling fans up to 3 Ton capacity on our Jebel Ali balancing bed, eliminating destructive shaft harmonics.
No-Load Run Testing & Vibration FFT
Pre-dispatch full speed run testing measuring bearing housing temperature rise, overall vibration velocity, and fast Fourier transform (FFT) spectrum analysis for complete quality assurance.
Proven Execution Across Jebel Ali Bays & Field Skids
Photographic records from our Dubai overhaul facility and client operational skids across the UAE and GCC.
JEBEL ALI WORKSHOP
Multi-Stage Barrel Pump Complete Teardown & Overhaul
Complete dimensional logging, dynamic rotor balancing as per ISO 21940, precision diffuser refurbishment, and replacement wear rings machined in our Jebel Ali machine shop.
UAE & GCC FIELD OPS
On-Site Pump Skid Installation & Laser Alignment
Dual-axis optical laser shaft alignment, pipe strain elimination, soft foot measurement, and baseline vibration spectrum signature capture on critical process pumps.
Mech Flow Engineering Services
Jabal Ali Industrial First - Jebel Ali Freezone - Dubai - United Arab Emirates