Mechflow Own Casting Foundry & Precision Machine Shop
Dedicated sand and investment casting facility combined with Jebel Ali precision machine shop. Rapid re-casting and finish machining of impellers, volutes, diffusers, wear rings, and valve bodies in Duplex, SS316, Bronze, and Cast Iron—eliminating long OEM lead times.
Dedicated overhaul, machine shop, and dynamic balancing facility in Jabal Ali Industrial First, Jebel Ali Freezone.
Over 20 skilled technical personnel including 10+ certified rotating equipment and metallurgical engineers.
Full-scale pump, valve, and rotating equipment overhaul bays alongside precision CNC machining and laser scanning.
Accredited under ISO 9001:2015 Quality, ISO 14001:2015 Environmental, and ISO 45001:2018 Health & Safety.
Precision Investment & Heavy Sand Casting
Operating dual casting methods to deliver both high-precision hydraulic impellers and heavy industrial pump volute casings in high-alloy metallurgy.
Precision Investment Casting
Ideal for complex hydraulic profiles, closed and semi-open impellers, diffusers, guide vanes, and tight-tolerance wear components. Produces exceptional surface finish requiring minimal balance correction and maximizing hydraulic efficiency.
Heavy Sand Casting (No-Bake Resin)
Employed for large multi-stage pump casing volutes, split-case pump bodies, vertical turbine pump discharge heads, suction covers, and heavy industrial valve bodies. Optimized feeding design guarantees sound grain structure and zero porosity.
Engineered Alloy Metallurgy Matrix
Certified pouring and machining of critical corrosion- and erosion-resistant alloys with full optical emission spectrometry (OES) melt verification.
Super Duplex & Duplex Steels
UNS S32750 (2507) • UNS S31803 / S32205 (2205)
Seawater desalination (SWRO), high-chloride subsea injection, sour gas service, and marine cooling water impellers with PREN ≥ 42.
Austenitic Stainless Steels
ASTM A351 CF8M (316) • CF3M (316L) • CF8 (304)
Chemical process loops, refinery hydrocarbons, boiler feedwater, sanitary food processing, and general industrial corrosive duty.
Nickel & Copper-Bronze Alloys
NAB (UNS C95800 / C95500) • Monel • Inconel • Hastelloy
High-velocity seawater pumps, marine cargo pumps, severe cavitation zones, and aggressive acid wash loops.
Carbon Steels & Ductile Irons
ASTM A216 WCB • ASTM A395 Ductile • Ni-Resist D2
Heavy pump volute casings, industrial valve bodies, water transmission pipelines, and non-corrosive power plant auxiliaries.
Engineered Castings & Precision Components
Photographic showcase of replacement impellers, split casings, wear rings, and diffusers reverse-engineered and poured in our own foundry.
API 610 Split-Case Pump Volute Casing
Heavy Industrial Multi-Stage Pump Barrel
High-Efficiency Closed Impeller Castings
Nickel Aluminum Bronze Wear Rings & Sleeves
Super Duplex High-Pressure Pump Casing
Dynamically Balanced Bronze Impeller Assembly
Certified Heavy Component Re-Engineering & Casing Manufacture
Eliminating OEM supply delays by deploying 3D optical laser scanning, point-cloud CAD reconstruction, own foundry metallurgy pouring, and finish CNC machining in Dubai.
OWN CASTING FOUNDRY
Multi-Stage Casings & Split Volutes
Heavy cast steel, stainless steel, and duplex pump casings machined to API 610 tolerances with complete dimensional and NDT verification.
REVERSE ENGINEERING
Precision Impellers & Bronze Trims
3D optical scanning and precision casting of closed, semi-open, and open impellers, diffusers, and bronze wear rings balanced as per ISO 21940.
EUROPEAN PARTNERSHIPS
Seal Systems & Rotary Powertrains
Cartridge and component mechanical seals engineered by ANGA (Poland) combined with non-invasive electrical diagnostic monitoring by insens RED (Belgium).
Mech Flow Engineering Services
Jabal Ali Industrial First - Jebel Ali Freezone - Dubai - United Arab Emirates